Pearl Automation
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Pharmaceutical

Pharma Packaging Line Automation

Automated a manual packaging line achieving 40% throughput increase.

The Challenge

A leading pharmaceutical manufacturer was struggling with manual packaging processes, leading to low throughput, high rejection rates, and regulatory compliance challenges. The existing line could only process 2,000 units per hour with a 5% rejection rate.

Our Solution

Pearl Automation designed and implemented a fully automated packaging line with integrated vision inspection, serialization, and track-and-trace capabilities. Our custom PLC solution controlled the entire line from primary packaging through palletization.

Technologies Used

PLC Vision Inspection SCADA Serialization

Results

40%
Throughput Increase
98.5%
First Pass Yield
100%
Regulatory Compliance
18 months
ROI Period

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