Pearl Automation
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Manufacturing

Smart Factory IoT Implementation

Deployed IoT across 12 production lines reducing downtime by 35%.

The Challenge

A large automotive parts manufacturer with 12 production lines had no visibility into equipment health, leading to frequent unplanned downtime costing $50,000 per incident. Maintenance was entirely reactive.

Our Solution

We deployed our IoT Gateway Modules across all 12 lines, connecting 200+ sensors to our Production Analytics Dashboard. Machine learning models were trained on historical data to predict equipment failures 72 hours in advance.

Technologies Used

IoT Gateway AI/ML Cloud Analytics Edge Computing

Results

35%
Downtime Reduction
$2.4M
Annual Savings
72hrs
Failure Prediction
200+
Connected Sensors

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