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Manufacturing
Smart Factory IoT Implementation
Deployed IoT across 12 production lines reducing downtime by 35%.
The Challenge
A large automotive parts manufacturer with 12 production lines had no visibility into equipment health, leading to frequent unplanned downtime costing $50,000 per incident. Maintenance was entirely reactive.
Our Solution
We deployed our IoT Gateway Modules across all 12 lines, connecting 200+ sensors to our Production Analytics Dashboard. Machine learning models were trained on historical data to predict equipment failures 72 hours in advance.
Technologies Used
IoT Gateway
AI/ML
Cloud Analytics
Edge Computing
Results
35%
Downtime Reduction
$2.4M
Annual Savings
72hrs
Failure Prediction
200+
Connected Sensors
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